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How Novacast Novaflow Solid Can Help You Achieve More Accurate Castings with Less Defects and Waste



- Overview: What are the main features and benefits of Novacast Novaflow Solid? - Modules: What are the different modules available for Novacast Novaflow Solid and how do they work? - Resources: Where can you find more information and support for Novacast Novaflow Solid? - Conclusion: What are the key takeaways and recommendations for using Novacast Novaflow Solid? H2: Introduction - Explain what Novacast Novaflow Solid is and how it simulates mold filling, solidification, and other aspects of casting production. - Explain why Novacast Novaflow Solid is important for improving casting quality, reducing defects, saving time and material, and achieving more accurate castings. - Provide some background information on Novacast, the company behind Novacast Novaflow Solid, and its vision of "Every casting count". H2: Overview - Describe the main features of Novacast Novaflow Solid, such as its finite volume mesh technology, multi-meshing capability, parameter optimization function, simulation for most methods and materials, and compatibility with all types of molds. - Highlight the main benefits of Novacast Novaflow Solid, such as its fast and easy-to-use interface, its reality-based results, its green impact on casting production, and its collaboration with leading CAD/CAM tools and suppliers. H2: Modules - Introduce the different modules available for Novacast Novaflow Solid, such as NovaStress, NovaMethod, Exothermic Sleeve Data, and others. - Explain how each module works and what it adds to the simulation process. - Provide some examples of how each module can help solve specific casting problems or optimize specific casting parameters. H2: Resources - Provide some links to webinars, community forums, software downloads, partner websites, FAQs, and other resources where users can learn more about Novacast Novaflow Solid and get support. - Encourage users to request a demo or contact Altair, the partner company that distributes Novacast Novaflow Solid in North America. H2: Conclusion - Summarize the main points and benefits of using Novacast Novaflow Solid for casting optimization. - Provide some recommendations and tips for getting started with Novacast Novaflow Solid or improving its usage. - End with a call to action to try Novacast Novaflow Solid today and see the difference it can make for your casting production. Table 2: Article with HTML formatting Novacast Novaflow Solid: A Fast and Accurate Casting Simulation System




If you are involved in casting production, you know how challenging it can be to achieve high-quality castings that meet your specifications and expectations. You also know how costly and time-consuming it can be to deal with casting defects, scrap rates, rework, material waste, energy consumption, and environmental impact.




Novacast Novaflow Solid.epub



That's why you need a powerful and reliable tool that can help you optimize your casting process from start to finish. A tool that can simulate every aspect of your casting production with speed and accuracy. A tool that can help you work faster, easier, and achieve more accurate castings.


That tool is Novacast Novaflow Solid.


In this article, we will introduce you to Novacast Novaflow Solid, an innovative casting process simulation system that can simulate mold filling, solidification, and much more. We will explain what it is, how it works, what it can do for you, and where you can find more information and support.


By the end of this article, you will have a clear understanding of why Novacast Novaflow Solid is the best solution for your casting optimization needs.


Introduction




Novacast Novaflow Solid is a casting process simulation system developed by Novacast, a Swedish company with over 40 years of experience in the foundry industry. Novacast Novaflow Solid is based on the finite volume method (FVM), which allows the surface of the 3D model to control the shape of the mesh elements on the border of the casting. This results in much faster and accurate simulations than traditional finite difference methods (FDM).


Novacast Novaflow Solid can simulate most commercial casting methods, such as gravity sand and permanent mold, low pressure die casting, high pressure die casting, lost wax method, tilt pouring, counter gravity casting, centrifugal casting, and lost foam process. It can also simulate most casting materials, such as gray and ductile iron, steel alloys, aluminum alloys, copper-, zinc- and magnesium-based alloys, super alloys like nickel or chrome-based, and titanium.


Novacast Novaflow Solid is not just a simulation tool. It is also a optimization tool that can help you improve your casting quality, reduce your defects, save your time and material, and achieve more accurate castings. It can help you design better gating and feeding systems, optimize your parameters, predict and prevent cracks and deformations, reduce your warpage and stresses, and make your casting production more green and sustainable.


Novacast Novaflow Solid is part of Novacast's vision of "Every casting count", which means working together for a future where casting defects do not exist and you make good business with a good conscience. Novacast believes that simulation is the key to achieving this vision, and that's why they have developed Novacast Novaflow Solid to be the best simulation tool on the market.


Overview




Novacast Novaflow Solid has many features and benefits that make it stand out from other simulation tools. Here are some of them:



  • Finite Volume Mesh (FVM) Technology: Novacast Novaflow Solid uses FVM technology, which allows the surface of the 3D model to control the shape of the mesh elements on the border of the casting. This means that you don't need to create a separate mesh for your model, and you can use any type of geometry without losing accuracy. FVM technology also enables you to switch mesh during filling and solidification in several steps, which reduces the calculation time significantly. FVM technology is up to 10 times faster than FDM technology.



  • Multi-meshing Capability: Novacast Novaflow Solid allows you to use different mesh resolutions for different parts of your model. You can use a bigger mesh for thick-walled sections and a finer mesh for sensitive areas. This way, you can balance speed and accuracy according to your needs.



  • Parameter Optimization Function: Novacast Novaflow Solid has a built-in function that can help you optimize your parameters such as pouring temperature, pouring speed, mold temperature, cooling time, etc. It uses Taguchi methods and traditional design of experiments (DOE) to find the optimal combination of parameters that minimizes defects and maximizes quality.



  • Simulation for Most Methods and Materials: Novacast Novaflow Solid can simulate most commercial casting methods and materials that are available on the market. It can handle complex geometries, thin walls, sharp corners, undercuts, etc. It can also simulate all types of mold and core materials, exothermic materials, chills, filters, etc.



  • Compatibility with All Types of Molds: Novacast Novaflow Solid can work with any type of mold that you use for your casting production. It can handle sand molds, permanent molds, die casts, investment casts, etc. It can also handle different types of mold coatings and treatments.



  • Fast and Easy-to-Use Interface: Novacast Novaflow Solid has a Windows-based interface that is designed by foundrymen for foundrymen. It is very user-friendly and intuitive. You can learn how to use it in just 1-2 days of training. You can also import and export data from many leading CAD/CAM tools such as AutoCAD, CATIA, Pro/ENGINEER, SolidWorks, etc.



  • Reality-Based Results: Novacast Novaflow Solid provides results that are close to reality. It takes into account all the physical phenomena that occur during casting production such as turbulence, heat transfer, shrinkage porosity, solidification contraction, gas porosity, air entrapment, oxide formation, etc. It also provides detailed information on temperature distribution, velocity distribution, pressure distribution, filling time, solidification time, etc. You can visualize your results in 2D or 3D graphics, animations, Green Impact on Casting Production: Novacast Novaflow Solid can help you make your casting production more green and sustainable. It can help you reduce your energy consumption, material waste, scrap rates, and environmental impact. It can also help you increase your yield, quality, and profitability. It can guide you on how to use less resources and achieve more results.



  • Collaboration with Leading CAD/CAM Tools and Suppliers: Novacast Novaflow Solid works well with many leading CAD/CAM tools such as AutoCAD, CATIA, Pro/ENGINEER, SolidWorks, etc. You can easily import and export data from these tools and use them for your simulation. Novacast Novaflow Solid also collaborates with several suppliers for exothermic sleeve material properties, which are available in the software. You can use these data to simulate the effect of exothermic sleeves on your castings.



Modules




Novacast Novaflow Solid has several modules that you can use to enhance your simulation process and solve specific casting problems. Here are some of them:



  • NovaStress: This module helps you predict and prevent residual casting stresses, cracks (hot and cold), and deformations. It is fully integrated with Novacast Novaflow Solid and uses the same mesh and data. It can help you reduce your warpage and stresses by optimizing your cooling system, gating system, mold design, etc.



  • NovaMethod: This module helps you simplify your methoding process. It allows you to create a flexible assembly structure for your casting model and its components. It works with many leading CAD/CAM tools and lets you design in any context. It can help you improve your methoding efficiency and accuracy.



  • Exothermic Sleeve Data: This module provides you with data for exothermic sleeve material properties from several suppliers. You can use these data to simulate the effect of exothermic sleeves on your castings. You can also compare different types of sleeves and choose the best one for your application.



  • Other Modules: There are other modules available for Novacast Novaflow Solid that can help you with different aspects of casting simulation. For example, there is a module for solidification shrinkage prediction, a module for gas porosity prediction, a module for microstructure prediction, etc. You can choose the modules that suit your needs and goals.



Resources




If you want to learn more about Novacast Novaflow Solid and get support, there are many resources available for you. Here are some of them:



  • Webinars: You can watch webinars on various topics related to Novacast Novaflow Solid and casting simulation. You can learn from experts and get tips and tricks on how to use the software effectively.



  • Community Forums: You can join community forums where you can interact with other users of Novacast Novaflow Solid and share your experiences and questions. You can also get feedback and advice from Novacast staff and experts.



  • Software Downloads: You can download the latest version of Novacast Novaflow Solid and its modules from the official website or from Altair Partner Alliance. You can also download updates, patches, manuals, tutorials, etc.



  • Partner Websites: You can visit the websites of Novacast and Altair to find more information about Novacast Novaflow Solid and its features and benefits. You can also find case studies, testimonials, news, events, etc.



  • Frequently Asked Questions (FAQ): You can find answers to some of the most common questions about Novacast Novaflow Solid on the official website or on Altair Partner Alliance. You can also contact Novacast or Altair if you have any specific questions or issues.



Conclusion




In conclusion, Novacast Novaflow Solid is a fast and accurate casting simulation system that can help you optimize your casting process from start to finish. It has many features and benefits that make it stand out from other simulation tools. It can simulate most methods and materials, use FVM technology and multi-meshing capability, optimize parameters, predict defects, reduce warpage and stresses, make your production more green, work with leading CAD/CAM tools and suppliers, and much more.


If you want to improve your casting quality, reduce your defects, save your time and material, and achieve more accurate castings, you should try Novacast Novaflow Solid today. You will see the difference it can make for your casting production.


Here are some recommendations and tips for getting started with Novacast Novaflow Solid or improving its usage:



  • Request a Demo: The best way to see how Novacast Novaflow Solid works and what it can do for you is to request a demo. You can contact Altair, the partner company that distributes Novacast Novaflow Solid in North America, and request a free demo. You can also watch some demo videos on the official website or on Altair Partner Alliance.



  • Get Training: To use Novacast Novaflow Solid effectively, you need to get proper training. You can attend training courses offered by Novacast or Altair, or you can request customized training for your specific needs. You can also learn from the manuals, tutorials, webinars, and community forums available online.



  • Use the Modules: To enhance your simulation process and solve specific casting problems, you should use the modules available for Novacast Novaflow Solid. You can choose the modules that suit your needs and goals, such as NovaStress, NovaMethod, Exothermic Sleeve Data, etc. You can also request new modules if you have any special requirements.



  • Use the Resources: To learn more about Novacast Novaflow Solid and get support, you should use the resources available for you. You can watch webinars, join community forums, download software updates, visit partner websites, read FAQs, etc. You can also contact Novacast or Altair if you have any questions or issues.



Novacast Novaflow Solid is the best solution for your casting optimization needs. Don't wait any longer. Try it today and see the difference it can make for your casting production.


Frequently Asked Questions (FAQ)




Here are some of the most frequently asked questions about Novacast Novaflow Solid:



What is the difference between FVM and FDM?


  • FVM stands for finite volume method and FDM stands for finite difference method. They are two different methods of meshing and solving the equations that govern the casting process. FVM uses cubic elements with fraction cells that are controlled by the shape of the casting, while FDM uses rectangular elements that are independent of the shape of the casting. FVM is faster and more accurate than FDM.



What are the system requirements for Novacast Novaflow Solid?


  • The system requirements for Novacast Novaflow Solid depend on the size and complexity of your simulation model. However, as a general guideline, you need a Windows-based PC with at least 8 GB of RAM, 100 GB of free disk space, a graphics card with OpenGL support, and an internet connection.



How much does Novacast Novaflow Solid cost?


  • The cost of Novacast Novaflow Solid depends on the license type and duration, the number of users and modules, and other factors. You can contact Altair or Novacast to get a quote for your specific needs.



How can I get support for Novacast Novaflow Solid?


  • You can get support for Novacast Novaflow Solid from various sources. You can contact Novacast or Altair directly by phone or email. You can also use the online resources such as webinars, community forums, FAQs, etc. You can also request a service contract or a maintenance agreement for ongoing support.



How can I get updates for Novacast Novaflow Solid?


  • You can get updates for Novacast Novaflow Solid from the official website or from Altair Partner Alliance. You can download the latest version of the software and its modules, as well as patches, bug fixes, new features, etc. You can also subscribe to newsletters or follow social media accounts to get notified of new updates.



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